01
Fully enclosed exchange platform laser cutting machine—DF6025
Device configuration list
| order | name | brand |
branding business Country/Region |
| 1 | fibre laser | Chuangxin 12000W | China |
| 2 | servo motor | HuiChuan | China |
| 3 | laser cutting head | Potts 442 | China |
| 4 | lead rail | Taiwan (Taiwanese stability) | Taiwan |
| 5 | rack | Taiwan (Taiwanese stability) | Taiwan |
| 6 | reduction box | Kefeng | China |
| 7 | proportioner | Japan SMC | Japan |
| 8 | machine tool bed | HND | China |
| 9 | crossbeam | HND | China |
| 10 | water cooling unit | Han Li | China |
| 11 | electrical apparatus element | Schneider/Omron | France |
| 13 | navar | Bachu 6000 bus system | China |
*Note: 1. If customers purchase the specified configuration themselves, we recommend selecting the designated brand and model. Any modifications to the device configuration will be at the customer's own risk regarding the impact on overall performance.
2.The warranty period for the complete equipment (excluding fragile components such as conductive optical fibers and lenses, consumables, natural disasters beyond human control, war, improper operation, and intentional damage) is one year.
Equipment Configuration Parameters
order |
model Model |
DF6025 fully enclosed |
1 |
working surface working area |
6050*253030 |
2 |
positioning accuracy Positioning accuracy |
±0.03mm/m |
3 |
repeated positioning accuracy Repositioning accuracy |
±0.02mm |
4 |
Maximum operating speed (X/Y axis linkage) Max. running speed（X/Y axis linkage) |
120m/min |
5 |
Maximum acceleration (X/Y axis linkage) Max. acceleration（X/Y axis linkage) |
1.5G |
6 |
Z-axis stroke Z-axis length of travel |
315mm |
7 |
counter exchange time Exchange time of platforms |
10-15S (adjustable) |
8 |
counter load bearing Table load bearing |
4800kg |
9 |
Host size Overall dimension of main machine |
14580*3930*2350mm |
10 |
Total weight of the machine Total weight of machine (domestic trade) |
12700kg |
Note: 1. The achievable precision of the workpiece is influenced by factors such as the type of workpiece, pre-treatment conditions, sheet dimensions, and the sheet's position within the working area.
2. Any changes to the above parameters will not be notified, and the final technical specifications and actual order agreement shall prevail.
Display of Cut Samples
Images are for reference only.
equipment processing capacity
| Material Properties | maximum gage （mm） | Quality welding thickness (mm) |
| carbon steel | 40 | 30 |
| stainless steel | 45 | 30 |
| aluminium | 40 | 30 |
| yellow metal | 20 | 20 |
cost analysis
| project | Option 1 | Option 2 |
| material | cutting stainless steel | cutting carbon steel |
| power rate | 56 yuan/hour | 56 yuan/hour |
| cost of cutting auxiliary gas | 16 yuan/hour | 10 yuan per hour |
| Protective lens and cutting nozzle costs | 4 yuan/hour | 4 yuan/hour |
| Total costs | 76 yuan/hour | 70 yuan per hour |
Main Equipment Configuration
1. Enclosure design, safe and eco-friendly
The all-enclosure design ensures safety and environmental protection, with internal cleaning of cutting dust to effectively prevent safety risks caused by laser radiation and spark splatter.
2. High-speed cutting efficiency improvement
With a maximum acceleration of 1.5G and a maximum linkage speed of 120m/min, it enables efficient batch cutting to enhance production efficiency.
3. Novel double keel bed structure
To meet high-efficiency processing requirements, we have developed a self-designed stopper-insertion dual-bone design that maintains dimensional stability during prolonged cutting, ensuring reliable equipment operation.
4. Novel Anti-Combustion and Thermal Insulation Technology
The new type of refractory fireproof heat insulation technology is adopted to improve the service life of equipment and ensure the cutting precision.
5. Intelligent Zone Dust Removal Mode
The large-diameter air duct design with multi-zone partition and single-controlled dampers enables intelligent recognition of cutting zones, significantly enhancing smoke exhaust and heat dissipation efficiency.
6. Door Protection Function
Automatic stop at opening, instant alarm, and enhanced protection ensure operator safety.
7. Anti-collision sensing function with tracking
The system features anti-collision sensing with real-time detection of panel warping, enabling automatic obstacle avoidance and reducing maintenance costs for the laser head.
Installation and Service
Preparations for n Installation
Refer to the equipment footprint diagram for the bed configuration to facilitate loading/unloading and routine maintenance.
Site requirements: The installation site must be level with a solid foundation free from subsidence, and the vibration amplitude should be less than 1mm. Avoid placement near high-power stamping equipment.
| order number | project | parameter |
| 1 | supply voltage | AC380V±5% three-phase five-wire system |
| 2 | Air compressor power (KW) | 22KW/50HP |
| 3 | Non-air cutting (flow rate) | ≧1.0 m3/min |
| 4 | Non-air cutting (pressure) | ≧0. 8 MPa |
| 5 | Non-air cutting (oil content) | ≦2 ppm |
| 6 | air cutting (discharge) | ≧4. 2 m3/min |
| 7 | air cutting (pressure) | ≧1.5 MPa |
| 8 | air cutting (oil content) | ≦2. 0 ppm |
| 9 | gas flow rate of freeze dryer | ≧6. 8 m3/min |
| 10 | Level 5 filtration | Class P: Flow rate 3.8 m³/min, operating pressure 1.6 MPa, filtration accuracy for solid particles 1 μm, liquid 1 PPM |
| 11 | Level 5 filtration | Class P: Processing capacity of 3.8 mV/min, operating pressure of 1.6 MPa, filtration accuracy for solid particles at 1 μm and liquid particles at 1 PPM |
| 12 | Level 5 filtration | Class S: Processing capacity of 3.8 mV/min, operating pressure of 1.6 MPa, filtration accuracy for solid particles at 0.01 microns and liquid particles at 0.01 PPM |
| 13 | Level 5 filtration | Class S: Processing capacity 3.8 m³/min, working pressure 1.6 MPa, filtration accuracy for solid particles 0.01 μm, liquid 0.01 PPM |
| 14 | oxygen | Purity above 99.99% |
| 15 | gas storage tank operating pressure | ≧1.6 MPa |
| 16 | Level 5 filtration | Class Q: Processing capacity 3.8 m³/min, operating pressure 1.6 MPa, filtration accuracy for solid particles 3 μm, liquid 5 PPM |
| 17 | earthing resistance | ≦4Q |
| 18 | Laser installation ambient temperature | 5-40°C |
| 19 | Laser installation humidity | ≦70% |
| 20 | Laser installation ambient temperature | 5-40°C |
| 21 | Laser installation humidity | ≦70% |
| 22 | Operator requirements | The equipment operator should have a secondary vocational school education or above, and should have experience in operating computers and general CNC machine tools. It is recommended to equip the equipment with a programming computer. |
Installation environment |
related data |
Notes |
temperature requirement |
5~30° |
The simple laser should be placed in a separate air-conditioned isolation room. |
Humidity requirements |
＜70% |
|
Foundation requirements |
site levelling No strong vibrations |
1. In case of strong vibrations, additional anti-vibration grooves must be installed. 2. The foundation must ensure sufficient strength and must not allow settlement. 3. Install the foundation according to the foundation installation drawings provided by our company. |
|
Note: 1. The equipment placement area must have good ventilation conditions, be free from dust, corrosion, and water leakage. 2. The control cabinet and laser are the core components of the equipment. Electromagnetic interference from devices such as arc welding machines and discharge machining machines should be avoided to prevent interference with the normal operation of the equipment. | ||
