01020304
Laser Pipe Cutting Machine - G9S
Key component configuration
| order number | Component Name | brand | Model/Origin |
| Key components | |||
| 1 | fibre laser | MAX/Raycus | 1500-3000W / Top-tier domestic brands |
| 2 | Cutting head | OSPR/RAYTOOLS | 1500-3000W / Top-tier domestic brands |
| 3 | gear rack | Specific and precise | Taiwan, China |
| 4 | reduction box | New Bao, Japan | 090/China |
| 5 | linear guide rail | TDX | Taiwan, China |
| 6 | any power-generating or power-driven machine | Hekawa | High-performance motor with a maximum speed of 4000 rpm and bus-type configuration |
| 8 | water cooling unit | Hanli/Teyu | Top-tier domestic brands |
| 10 | electronic control element | Delixi/Schneider | China |
| 11 | airway component | AIRTAC, Taiwan | China |
| Processing component | |||
| 12 | cartridge | Self-developed, Suzhou | RY-90 |
| 13 | Auxiliary feeding | Self-developed, Suzhou | servo transfer |
| software system | |||
| 14 | operating system | Self-developed, Suzhou | three dimensional cutting system |
| other | |||
| 15 | operation direction | Left-hand car | standard configuration |
| 16 | packaging and transportation | Standard packaging | standard configuration |
complete machine technical parameters
| class | attribute | parameter values |
| environment attribute | Device Series | Small Platform: 80 Series |
| External dimensions (mm) | 8610*1800*1820 | |
| Total weight (tons) | About 1.5T | |
| Full power consumption (KW) | 20～25 | |
| running temperature （℃） | 0-40 | |
| range of work | Processing path (mm) | Pipe diameter: 10-90 |
| Incision width (mm) | 0.1-0.2 | |
| Trip range | Single clamping stroke of chuck (mm) | 10-90 |
| Y/X/Z/U axis stroke (mm) | 6500/150/250/Unlimited rotation | |
| resetting Accuracy/Speed | X/Y axis positioning accuracy (mm) | ±0.05\1000 （7000±0.06） |
| X/Y axis repeatability (mm) | ±0.05 | |
| Rotation of the X-axis repeatability (arc minutes) | ≤5 | |
| Maximum rotation speed of the X-axis (RPM) | 130 HuiChuan | |
| velocity and acceleration | Maximum acceleration of X/Y axis | 1.5G |
| Maximum idle speed on the X-axis (m/min) | 100 | |
| Maximum idle speed of the Y-axis (m/min) | 130 HuiChuan | |
| Automatic feeding length (mm) | 4000~6500 | |
| Automatic feeding diameter (mm) | 15-90 | |
| Loading machine capacity (kg) | 1500 | |
| Cutting parameters | Tail length (mm) | External clamp 45 |
| Minimum cutting length (mm) | Standard 600 (optional 1500) Customizable |
*The above technical specifications were established through testing on March 1, 2023.
water, electricity and gas demand
| Electricity demand | related data | Notes |
| Three-phase five-wire 380～400VAC/50Hz distribution box | 380V±2%/50Hz | 1、If voltage fluctuation exceeds 5%, a voltage stabilizer should be installed. A three-phase five-wire power supply of at least 45KVA is recommended. 2、The three-phase power supply must maintain an imbalance below 2.5% (Note: The 400VAC/50Hz/380V±2%/50Hz voltage must not experience sudden surges or power outages, as these may damage the laser). 3、The diameter of a single cable wire shall not be less than 10 square. 4、The power supply must be effectively grounded with a resistance ≤3Ω. 5、Three circuit breaker interfaces are required for the cutting machine wiring. |
| cooling water requirement | related data | Notes |
| Chiller water | Distilled water/Deionized water | 30L, conductivity less than 10 μS |
| Protective gas demand | related data | Notes |
| oxygen | Purity: ≥99.6% Gases with purity below 99.6% may affect the cutting performance and quality. | Cutting carbon steel and various iron plates with oxygen-assisted cutting achieves high-quality and efficient results. |
| Pressure: 1 MPa Flow rate ≥ 1 m³/min | ||
| nitrogen | Purity: ≥99.99% Gases with purity below 99.99% may adversely affect cutting performance and quality. | Cutting of stainless steel and galvanized sheets is performed with nitrogen-assisted cutting, achieving high-quality results. |
| Pressure: 2.5 MPa Flow rate: ≥2.5 m³/min | ||
| 1. Bottled gas requires the installation of a pressure reducing valve for the cylinder.
2. Oxygen (O2) pressure reducing valve: The adjustable outlet pressure range is 0.4 MPa to 1.2 MPa, with a pressure fluctuation range of 1%. 3. Nitrogen (N2) pressure reducing valve: The adjustable outlet pressure range is 0.4 MPa to 5 MPa, with a pressure fluctuation range of 1%. |
||
| air | Working pressure ≥1.3 MPa | 1. If air cutting is required, the user shall provide a compressor, refrigerated dryer, air receiver, and four-stage filtration (filtering precision 0.01 microns).
2. The gas in the air-to-laser cutting machine must be free of water and oil, as these contaminants may compromise cutting quality and reduce the lifespan of various lenses. 3. The condensation point temperature must not exceed 5°C. 4. Oil content ≤0.003 ppm, solid particles ≤0.01 μm |
| Flow rate ≥ 1.8 m³/min | ||
| Installation environment | related data | Notes |
| temperature requirement | 5~30° | The simple laser should be placed in a separate air-conditioned isolation room. |
| Humidity requirements | ＜70% | |
| Foundation requirements |
site levelling No strong vibrations |
1. In case of strong vibrations, additional anti-vibration grooves should be installed. 2. The foundation must ensure sufficient strength and must not allow settlement. 3. Install the foundation according to the foundation installation drawings provided by our company. |
|
Note: The equipment placement area must have good ventilation conditions, be free from dust, corrosion, and leakage. Control The cabinet and laser are the core components of the equipment, and exposure to devices such as arc welding and discharge machining machines should be avoided. Electromagnetic interference from the equipment must be avoided to prevent interference with its normal operation. | ||
